Please see my completed junior project below using your body and neck- I’m loving it! My daughter’s name is on the headstock. I’ve changed the knobs out to black speedknobs…now she’s complete. Nitro finish was completed by Jereme Clingan here in Melbourne. The guitar has the most amazing acoustic ring to it- this sounds silly but it has a complex / subtle sweetness to it. Can’t wait to start my next project.
Hey, Phil. The Knucklehead is done and it’s fantastic. The fit and finish of the routs, the neck, fingerboard and fret work is impeccable.
A nod to Nik Huber guitars, I decided to go with a master volume & tone so I filled the other two holes in the cavity with mahogany dowel. A pair of Lollar P90’s, a Bumblebee cap from Luxe Radio, Tonepros wraparound (from you!) and Kluson Deluxe machine heads. Everything was pore filled, sanded… filled… sanded… the back and neck were aniline dyed brown mahogany. The top and head stock were primed and sprayed in lacquer and the entire guitar was clear coated with lacquer.
I can’t tell you how impressed I am with the work you guys do and I’m already looking forward to doing the double cut Chucklehead! I’ll be in touch soon.
Hi Gents, just wanted to say thanks for the beautiful custom archtop kit. It came out fantastic your workmanship and fretwork are next to none. I went for a faded denim colour on the top coated in good old nitro lacquer. Stuck with the natural mahogany on the back and neck with a tru-oil satin finish. A great set of Mcnelly pickups, tonepros bridge, Kluson tuners and of course cts and switchcraft electronics. Sounds and plays awesome. Very happy with it. Thanks again.
Can’t thank you enough. I worked on this everyday until I had to wait to buff the finish. It’s hard to put down now. It sounds way better than my other guitars, and plays a lot better too! The wood joints are extremely well cut, and wood quality is excellent , fret work is fantastic , fretboard inlays are very well made… very precise, and the extra jumbo frets makes playing this thing very fun, and easy.
I used colortone stain, mixed in alcohol , behlen nitro lacquer , Grover tuners, tonepros metric bridge and tailpiece set, zakk wylde emg pickup set and various other small parts.
I can’t wait to build another one . Thank you again, and I will surely be back .
My other guitars have been feeling neglected since I got my first Precision Junior finished. I’m loving the range of tones this little devil can produce. And the resonance is amazing.
Finishing the guitar was a piece of cake:
Grain filled with ebony filler.
Sanded it back then dyed using amber dye/rubbing alcohol mixture.
Applied sanding sealer, sanded lightly then clear coated with several coats.
Level sanded, then buffed to a gloss finish.
I purchased my finishing supplies from Wood Essence in Saskatoon.
Here’s a few pictures for your gallery.
I wanted to share some images of my completed guitar, you are nore than welcome to include them on the website if you’d like. I’m pretty happy how my half of the work turned out and very happy with your end of the deal. Set up was a breeze and everything was spot on.
I went with seth lover pickups and of course used all of the nickel goodies you offered. Top it off with a set of Kluson tuners and there you go.
I’ve run her through both my Vox Ac10 and Fender Bassman ltd. And it sound amazing through both. Thanks again and looking forward to building another someday.
This is something I always wanted to do and I am very pleased with the kit and the results. Especially for my very first build. I even got my wife involved with staining and such, and as a thank you to her I put her name, Jamie, on it.
I used your parts kit (perfect color for my on the dials, btw) and Seymour Duncan Vintage Blues pick up set.
As some of you may have heard there is a new international ruling now in effect, January 2017, regarding Rosewood. Now we and our suppliers are just not sure how various agencies are going to enforce this ruling. It’s a tough one for sure.
The reason it was initiated is that a bunch of ne’er do well bugger’s are mowing down forests to get rosewood. No replanting, no thoughts to soil erosion, no cares for the people who rely on the forest to survive. In reading the CITES brief on why this sweeping measure was put in place they stated that rosewood is the number one illegal item trafficked now. It’s in the same style as ivory and rhinoceros horns etc.
So I agree with what they are trying to do. To be clear, all of the rosewood we have used in the past is in accordance with the existing rules. It is part of harvest silviculture.
We are moving to a new wood for the rosewood look. Pau Ferro (Machaerium villosum or schleroxylon), also known as Morado, Santos Rosewood, or Bolivian Rosewood is not a true Rosewood, but it boasts many of the qualities that are highly regarded in a fingerboard wood. It’s stable, abrasion resistant, hard, attractive, exotic and has good compression strength parallel to the grain. It’s not so resinous that it can be difficult to glue like a few of the Rosewoods. From Brazil and Bolivia, supplies are adequate and no shortages are anticipated.
Pau Ferro is the fret board at the bottom of the pic. Nice eh?
I never met Jay in person, he was one of my favourite grumpy curmudgeonly funny as hec customers though. Really enjoy working with him
I thought I’d just share this with you in his memory. This came from his wife when she responded to the Merry Christmas email.. ( see.. Jay didnt have an email either..:) and told me Jay has passed on November.
The guitar form you made for Jay made him so happy. I don’t know if I ever saw him so engaged in a hobby before. He was so proud of his finished guitar and really enjoyed playing it. His granddaughter has it now. He would have liked to do another but just did not have it in him. We had one of his friends play it at his memorial and he said it was one of the nicest guitars he has played. Thanks so much for helping to make Jay’s guitar venture such an enjoyable one.
This is where the boys in the paint shop rise above the others. The attention to detail is crazy good, This on of the PH-AT, plain maple cap arch top with the maple cap sides taped off. It creates a binding that’s so cool, because you can look at it up close and see the grain of the maple. It’s quite beautiful actually.
Through the years building our guitar I’ve come to understand what works well with our guitar. I mean most pickups are pretty darn good, it just some really stand out when placed on our “BONES” These pickups are hand made here in Vancouver, with the pieces we’ve come to know are tone giants… Okay well maybe not tone giants but pretty darn good… I have them made for our Junior, 59 Carved top and especially the Archtop..
It’s been a while but I wanted to send some pictures of my LP build now that it’s finished. This was quite a learning experience with a lot of mistakes but I persevered and very happy with the results.
I used hot hide glue for the neck which fit perfectly. Next, oil based pore filler from Guitar Re-ranch was used for the mahogany. I tinted the filler with cherry aniline dyes which gives it a nice antique look with fading. The top was then stained lemon yellow followed by sanding and a coat of tinted lacquer with a few of ‘clear’ coats. This step was the most interesting and fun. I used Behlen lacquer and set it out in the intense summer sun for a week or so which turned it a beautiful amber shade and seemed to lower the viscosity. The top cherry shading was the same aniline dye as used in the pore filler along with a little blue to get a more pronounced and deeper color (I was shooting for a washed cherry fade with a dirty-green lemon). The aged lacquer gives it a nice dirty lemon hue all around and I did a light top coat with the pristine lacquer. The guitar was then wet sanded from 400 up to 2000 grit followed by buffing using the foam pads from stewmac. The top and back are starting to fade slightly and the pics more or less capture that effect, especially the lower bout that now has a nice antique-y amber tone. I kick myself now for not documenting the whole process since it was an incredible transformation and a very rewarding experience overall.
Aside from the finish work, I put in Throbak PG102’s with luxe capacitors and faber hardware. The bridge studs are the new faber ABR-nashville adaptors, which are a nice upgrade. The result is a very lively and resonant guitar that plays and sounds way better than the reissue’s costing around $3K or higher. The guitar is also super light (~8 lbs) which seems to go very well with the PG102s. In particular, the neck pickup along with the out of phase middle position are scary good in this guitar (amazing clarity and punch, notes bloom like crazy)! Together with the thinner and harder lacquer finish and the buttery neck (somewhere between 59 and slim 60 with small shoulders) the feel and playability are absolutely superb. I don’t think it could have come out any better than it did. A real gem.
Lastly, I still can’t get over how cool the old looking top is with all the flecks and subtle curly pinstripe flame that really pop with the finish (so much for being in the ’ugly’ top category!!!).
Thanks very much for all of your help in making this happen!
sorry it took me a while to give an update… I decided to let the lacquer cure while we were on holiday and do the buffing and final assembly later.
Here are some pics… of the end result… I call the look ‘light ginger burst’… quite please for my first attempt at an LP…
To get to this, I first lightly washed the maple cap with potassium permanganate to emphasise the flame and give the maple a slightly ‘sun-light aged’ base colour, then sanded. I then dyed the entire top with water based light amber coloured dye. I then applied 2 thin coats of shellac and sanded again before spraying gloss nitro over the top, with a little more amber tinted nitro towards the edges. The back and sides are dyed in a mix of cherry red and black (to darken it) water based dyes. The back of the body is grain filled using transparent filler that I tinted with the cherry red /black mix, followed by 2 thin coats of shellac as barrier and sanding. The back and sides of the body and back of the neck were then finished in satin nitro…. Buffing and polishing of face of headstock and top done entirely by hand just using wet & dry of increasing grits as well as 3M micromesh, before using Meguiars automotive compound and ScratchX to mirror finish.
The pickups are the ‘Super-Dry’ humbuckers by Mark Foley of Fatboy Guitars UK (Replicas of Maxon/Greco DryZ humbuckers of the 1970s). The wiring harness has all the usual bits, including CTS Switchcraft, as well as bumblebee caps.
All metal hardware is nickel. The tuners are Grovers, the bridge, studs and tailpiece are Faber. All plastics are Gibson OEM.
I see you now do a hollow arch top 335-style body as well??? Might be a project for the winter/spring if I can get a good price on it. Always wanted a cherry red 335…
I finished this thinline a while ago and thought you might like to see how it turned out. It looks way better in person than these photos but you get the idea. It plays and sounds awesome loaded with Fender Twisted Tele pickups.
Yes it took a few years to get her completed but I’ve had her up and running for about a month now. I haven’t played any of my other guitars (save my archtop) since then. Although my last Carved Top was Stolen in 1982, I do think this one sounds better. Band members and fans love it as well.
Wanted to send you a pic of the first kit I got from you. You remember this one? Has the four little knots between the pickups? Anyway, its the best playing and sounding Carved Top l I have ever picked up.
One of our most excellent customers had a tie with this image on it. Lets do it he says. The tie comes to us, we send it to our airbrush team and voila, we have an exclusive amazing one of a kind guitar…
Some pictures of the finished guitar, for your Homepage if you like. The guitar was built by my good friend Werni Sahli, an absolute professional!
Pickups are OX4 Humbuckers, hardware is from Faber Germany.
Many thanks again for your great work, the wood work was simply superb!!!
Indeed. Werni is one of the best Luthiers here in Switzerland. His paint jobs are simply outstanding. He was impressed about the quality of your kits, everything went together without any problems.
Hope you are well. Thought it would be worthwhile sharing with you some images of the completed double cut Junior based on your kit.
I am extremely pleased with the way the guitar has turned out, the way it sounds and the TV Yellow colour.
The luthier I used here in Melbourne to assemble the guitar was Cargill Custom Guitars and they are one of the better luthier’s here. They were also very complementary about the quality of the kit, which was good news noting their experience with guitars generally.